| Size Guide | M | L | XL |
| CM | 53-56 | 57-60 | 61-63 |
| Inches | 21 - 217/8 | 221/4 - 231/2 | 237/8 - 245/8 |
| US Hat Size | 65/8 - 7 | 71/8 - 75/8 | 75/8 - 77/8 |
BUSHIE PLUS
BUSHIE PLUS

bushie plus Size Guide

Measuring Your Head Size
- To determine your hat size follow these 3 simple steps:
Measure the circumference around your head - approximately 12mm (1/2”) above the ears - Keep the dressmaker tape level and firm, across the temple and above the eyebrow ridges.
- Check the size chart given above.
NOTE: For in-between measurements we recommend selecting the next size up, as you don't want the annoying head pressure.
You could add a drawstring & toggle for extra security. You can also add our Chiller Fillers (foam strips) to your order. They stick under the interior elastic sweatband out of sight. This would reduce 1 hat size (1cm/0.4")
For A Perfect Fit.
If you’re on the border and worried that the next size up will be too loose, just add our custom Hat Filler’s under the front and rear elastic sweatband. They will be out of sight while you tailor your Chiller to be the perfect fit!
Distinctly Australian! Just like the Bushie, but with a broader brim. Jump from 6.5cm/2.6" to 7.5cm/3" for that extra coverage from our suns harsh rays. The Bushie Plus is hand-crafted from our premium custom Faux Suede. That simply means it looks and feels like Suede without the use of animal products. Our intention was to create a hat that is light weight and breathable, so your head doesn't overheat and sweat like with traditional leather and felt hats.
Featuring plaited banding, ventilation eyelets, nickel rust proof hardware, and soft elastic interior banding for a secure fit. The most durable hat on the market with a 50+UPF Sun Protection rating.
Perforated options in Camel, Blonde, and Pearl. We will do a run of some other colours over the next couple months.
How we wear it
- 50+ UPF Sun Protection
- Faux Suede (No animal products)
- Instant Chill! Soakable Fabric
- 7.5cm/3" Brim - 11.5cm/4.5" Crown
- Packs Flat - No Fold
- 118g - Light as a feather!
Fit Guide
Fit Guide
| Size Guide | M | L | XL |
| CM | 53-56 | 57-60 | 61-63 |
| Inches | 21 - 217/8 | 221/4 - 231/2 | 237/8 - 245/8 |
| US Hat Size | 65/8 - 7 | 71/8 - 75/8 | 75/8 - 77/8 |
Care Guide
Care Guide
Adjust Crown Depth
Adjust Crown Depth
All our crowns are hand turned during their production. You can customize the height and depth quite easily.
Please click the link below for more information.
Increase/decrease crown depth.
Perforated vs. Solid
Perforated vs. Solid
The Solid crown is your traditional crown. The Perforated crown allows greater air flow, and allows it to be packed flat easier, with minimal creases.
You can pack either Bushie Plus flat, but please don’t fold it as you could compromise the brim. Minor creases may appear, but they can be steamed out or once submerged.
Another option is to turn it upside down and pack clothing in the crown to save space.
Pack For Travel
Pack For Travel
You can pack Aussie Chiller Headwear flat, but please don’t fold it as you could compromise the brim.
Video tutorial below:
Shipping & Returns
Shipping & Returns
Where it's made
Where it's made
Our headwear are manufactured and produced at our factory in Burleigh Heads, Queensland, Australia. We have been doing so since 1989.

Instant Heat Relief
You can soak our headwear in cold water to provide relief during the harsh summer days. Aussie Chiller Bushie perforated hats offer excellent ventilation with many different colours and styles to choose from. Golfers everywhere are sure to find the right Aussie Chiller hat to keep them cool on the links.
Adjustable Fit
Grab the interior stretch band at the rear seam, as shown, and slide it on in this position for a dramatically tighter fit. Works well in heavy wind, or to reduce a medium to small.
Earth friendly
Stay stylish while supporting the planet! Our sustainable headwear is crafted from high-quality, Earth-friendly materials — 100% free of animal products. Whether you’re shielding from the sun or completing your outfit, this hat is designed for comfort, durability, and conscious living. Ethically made, responsibly sourced, and kind to all living beings —because looking good should never come at the planet’s expense.
People Are Asking
How do I know my size?
We strongly recommend each customer measures their head before purchasing their new hat to ensure they’re selecting the correct size.
Just like shoes and clothing sizes, everyone has a unique head shape and size, which is why we offer a range of sizing options. We also urge customers to pay close attention to size and fit description on our individual product pages to assist with their purchase.
Can I wet my hat?
All Aussie Chiller products are made to be wet. Don’t fret, wetting your new hat won’t cause water marks, mold, or that dreaded sour smell.
For more information please head over to our 'soak me' page.
How do I return an item?
For all details on return enquiries, please head over to our'returns policy'page.
How do I care for my hat?
When cared for correctly, our durable hats are designed to withstand the test of time.
The care guide underneath each product will provide tips on how to care for your new Aussie Chiller hat.
How long does shipping take?
We offer standard and express shipping options for all domestic and international orders.
Shipping times will vary depending on your location.
For further information on shipping, please head over to our 'shipping' page.
Where are they made?
All hats are made locally in Gold Coast, Australia.
Featured Reviews
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"Thank you I love my hat! Ordered my pearl Bushie Plus just before travelling to Sicily and with the swift delivery I got it in time for departure. I’m so satisfied with my hat that I will order also another modell when home again. Thank you for proving how online shopping really should be. I will recommend to anybody to go through with a purchase from Aussi Chiller."
Catrin S.
August 2025
Catrin S.
August 2025
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"The best hat I’ve ever owned! I travel a lot and was looking for a versatile packable hat for warmer weather. I explored the Aussie Chiller site and ordered the perforated Bushie based on the reviews. I’m so happy I did. I live in the northeast US and recently traveled to Key West Florida. The Bushie came out of my suitcase unscathed. Just popped it back in shape. I wore it all the time from the beach, pool, soaked it and it kept me cool in very warm weather. I’m a musician and wore it to perform. I received so many compliments. I’m going to order a solid Bushie plus for the cooler months. Thank you Aussie Chiller for a wonderful well made hat!"
John S.
September 2025
John S.
September 2025
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"Great!! So good I've got two! Comfortable, practical! Simply great"
Tom F.
December 2024
Tom F.
December 2024
Wear-All-Day Comfort
What makes Aussie Chiller different?
- Australian Made and Owned
- ‘Soak me’ fabric
- Durability and Longevity/Quality
- Cooling Technology
- UV Protection - UPF 50+
- Practical & long-lasting
- Comfort (lightweight/doesn’t overheat)
- Environmentally friendly (slow fashion)
Reviews
- BGBonnie G.Verified BuyerI recommend this productRated 5 out of 5 stars1 week agoBUSHIE PLUS
Absolutely love it can't wait till summer here to use camping and fishing!.
Was this helpful? - SHStuart H.Verified BuyerI recommend this productRated 5 out of 5 stars1 week agoƁushie Plus - Time will tell.
Purchased in winter for use in the Summer sun. It appears to be an ideal sun screen that can be drenched if required.
Was this helpful? - TFThomas F.Verified BuyerI recommend this productRated 5 out of 5 stars1 week agoperfect fit
I am very pleased. The delivery to Germany was very fast. The service was also excellent and very friendly. The hat fits perfectly. It is very light and comfortable. It's still winter here, and I'm already looking forward to summer when this great hat can truly shine. The workmanship is also very good, and I highly recommend it.
Was this helpful? - GJGregory J. P.Verified BuyerI recommend this productRated 5 out of 5 stars1 week agoBushie plus
My Bushie plus arrived the day before we left for Costa Rica. It has been in full use for several hours each day on beach walks. I have soaked the hat in water and it has really helped with cooling. The hat survive survived being squished into a suitcase for a seven hour flight and came out just fine. This hat is going to work very well in the garden this summer as my felt hats are often very hot. My wife is extremely jealous and when we get home, we’re probably going to order one for her. Good onya for making a great hat that nobody else seems to be making.
Was this helpful? - RBRené B.Verified BuyerI recommend this productRated 5 out of 5 stars2 weeks agoA must buy!
I'm so happy that I decided to purchase this hat! I burn super easily and decided to buy it after reading reviews and looking at photos. I decided to buy the Plus model for extra coverage.
We went to Cuba and it was my first trip outside of Canada. And my neck, ears or face never burnt at all!
The cooling feature of the hat is pretty neat as well. The perforated model is the way to go also.
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Bushie
The original Chiller - An Ode to the Australian Bushmen