• Aussie Chiller
  • Aussie Chiller
  • Aussie Chiller
  • Aussie Chiller
  • Aussie Chiller
  • Aussie Chiller
  • Aussie Chiller
  • Aussie Chiller
  • Aussie Chiller
  • Aussie Chiller
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EXPLORER

EXPLORER

$95AUD
$95AUD
Sale Sold out
5.0
Rated 5.0 out of 5 stars
110 Reviews
Color: Grey
Size: Select size
drawstring & toggle
$7
chiller fillers
$5

The modern day Fedora. There's a reason why it's called the Explorer, this is the most travelled hat on earth. The packability and versatility are unmatched. It is hand-crafted from our premium custom Faux Suede. Think day wear, evening, beach club, weddings, lawn bowls, even relaxing by the pool! The galvanised steel wire in the brim will allow it to maintain its shape, even in the water! 

Featuring a 6.5cm/2.6" brim, plaited banding, ventilation eyelets, nickel rust proof hardware, and soft elastic interior banding for a secure fit. Light-weight and durable with a 50+ UPF Sun Protection rating.

  • 50+ UPF Sun Protection
  • Faux Suede (No animal products)
  • Instant Chill! Soakable Fabric
  • 6.5cm/32.6" Brim - 11.5cm/4.5" Crown
  • Packs Flat - No Fold

Fit Guide

Size Guide M L XL
CM 53-56 57-60 61-63
Inches 21 - 217/8 221/4 - 231/2 237/8 - 245/8
US Hat Size 65/8 - 7 71/8 - 75/8 75/8 - 77/8

Care Guide

Adjust Crown Depth

All our crowns are hand turned during their production. You can customize the height and depth quite easily.

Please click the link below for more information.

Increase/decrease crown depth.

Pack For Travel

You can pack Aussie Chiller Headwear flat, but please don’t fold it as you could compromise the brim. 

Video tutorial below:

Pack for Travel

Shipping & Returns

Where it's made

Our headwear are manufactured and produced at our factory in Burleigh Heads, Queensland, Australia. We have been doing so since 1989.

View full details

Instant Heat Relief
Instant Heat Relief

You can soak our headwear in cold water to provide relief during the harsh summer days. Aussie Chiller Bushie perforated hats offer excellent ventilation with many different colours and styles to choose from. Golfers everywhere are sure to find the right Aussie Chiller hat to keep them cool on the links.

Adjustable Fit
Adjustable Fit

Grab the interior stretch band at the rear seam, as shown, and slide it on in this position for a dramatically tighter fit. Works well in heavy wind, or to reduce a medium to small.

Earth friendly
Earth friendly

Stay stylish while supporting the planet! Our sustainable headwear is crafted from high-quality, Earth-friendly materials — 100% free of animal products. Whether you’re shielding from the sun or completing your outfit, this hat is designed for comfort, durability, and conscious living. Ethically made, responsibly sourced, and kind to all living beings —because looking good should never come at the planet’s expense.

People Are Asking

How do I know my size?

We strongly recommend each customer measures their head before purchasing their new hat to ensure they’re selecting the correct size.

Just like shoes and clothing sizes, everyone has a unique head shape and size, which is why we offer a range of sizing options. We also urge customers to pay close attention to size and fit description on our individual product pages to assist with their purchase.

Can I wet my hat?

All Aussie Chiller products are made to be wet. Don’t fret, wetting your new hat won’t cause water marks, mold, or that dreaded sour smell.

For more information please head over to our 'soak me' page.

How do I return an item?

For all details on return enquiries, please head over to our'returns policy'page.

How do I care for my hat?

When cared for correctly, our durable hats are designed to withstand the test of time.

The care guide underneath each product will provide tips on how to care for your new Aussie Chiller hat.

How long does shipping take?

We offer standard and express shipping options for all domestic and international orders.

Shipping times will vary depending on your location.

For further information on shipping, please head over to our 'shipping' page.

Where are they made?

All hats are made locally in Gold Coast, Australia.

Featured Reviews

  • "Thank you I love my hat! Ordered my pearl Bushie Plus just before travelling to Sicily and with the swift delivery I got it in time for departure. I’m so satisfied with my hat that I will order also another modell when home again. Thank you for proving how online shopping really should be. I will recommend to anybody to go through with a purchase from Aussi Chiller."

    Catrin S.

    August 2025

    Catrin S.

    August 2025

  • "The best hat I’ve ever owned! I travel a lot and was looking for a versatile packable hat for warmer weather. I explored the Aussie Chiller site and ordered the perforated Bushie based on the reviews. I’m so happy I did. I live in the northeast US and recently traveled to Key West Florida. The Bushie came out of my suitcase unscathed. Just popped it back in shape. I wore it all the time from the beach, pool, soaked it and it kept me cool in very warm weather. I’m a musician and wore it to perform. I received so many compliments. I’m going to order a solid Bushie plus for the cooler months. Thank you Aussie Chiller for a wonderful well made hat!"

    John S.

    September 2025

    John S.

    September 2025

  • "Great!! So good I've got two! Comfortable, practical! Simply great"

    Tom F.

    December 2024

    Tom F.

    December 2024

Reviews

5.0
Rated 5.0 out of 5 stars
Based on 110 reviews
Total 5 star reviews: 108 Total 4 star reviews: 2 Total 3 star reviews: 0 Total 2 star reviews: 0 Total 1 star reviews: 0
100%would recommend this product
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110 reviews
  • HS
    Henrik S.
    Verified Buyer
    I recommend this product
    Rated 5 out of 5 stars
    5 days ago
    Cool hat

    Now in Denmark. I love it.

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  • JE
    John E.
    Verified Buyer
    I recommend this product
    Rated 5 out of 5 stars
    2 weeks ago
    Interesting

    When it arrived it had a sticker saying ‘Soak me’. So I soaked it, being UK it took ages to dry. Now in the middle of a bloody heatwave it comes into its own. Soaked it again and again,

    .Keeps me cool.

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  • PM
    Peter M.
    Verified Buyer
    I recommend this product
    Rated 5 out of 5 stars
    2 weeks ago
    Great hat even for the Danish weather :)

    Hat was recieved in very good condition and packed very nice and safe for the travel accross the world to me here in Denmark - great expirence - thanks a lot.

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  • DP
    Donna P.
    Verified Buyer
    I recommend this product
    Rated 5 out of 5 stars
    2 weeks ago
    Great Hat

    I am not a hat person and never feel they look good on me.

    That has all changed now. I love my Aussie Chiller hat and it actually looks good on me.

    It is made in Burleigh Heads Queensland, such a bonus that it’s Aussie Made. We went to the warehouse to pick up the hats and saw the team making them there.

    Highly recommend these hats.

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  • SL
    Shawna L.
    Verified Buyer
    I recommend this product
    Rated 5 out of 5 stars
    2 weeks ago
    For All Your Dressier Occasions

    I love my Bushie, but the Explorer is just a little upscale. It's perfect for occasions when you are dressed a little nicer. I love the pearl color. The brim is wide enough to add a little more sun protection and I love that!

    Well done, Aussie Chilller!

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Customers are talking about

The Bushie Plus

A new addition to our Aussie Chiller range. The Bushie Plus has fast become a customer favourite!