| Size Guide | M | L | XL |
| CM | 53-56 | 57-60 | 61-63 |
| Inches | 21 - 217/8 | 221/4 - 231/2 | 237/8 - 245/8 |
| US Hat Size | 65/8 - 7 | 71/8 - 75/8 | 75/8 - 77/8 |
BUSHIE
BUSHIE

bushie Size Guide

Measuring Your Head Size
- To determine your hat size follow these 3 simple steps:
Measure the circumference around your head - approximately 12mm (1/2”) above the ears - Keep the dressmaker tape level and firm, across the temple and above the eyebrow ridges.
- Check the size chart given above.
NOTE: For in-between measurements we recommend selecting the next size up, as you don't want the annoying head pressure.
You could add a drawstring & toggle for extra security. You can also add our Chiller Fillers (foam strips) to your order. They stick under the interior elastic sweatband out of sight. This would reduce 1 hat size (1cm/0.4")
For A Perfect Fit.
If you’re on the border and worried that the next size up will be too loose, just add our custom Hat Filler’s under the front and rear elastic sweatband. They will be out of sight while you tailor your Chiller to be the perfect fit!
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This authentic design is an ode to Australian Bushmen. Often imitated but never duplicated, the Bushie has been handcrafted in Austrailia since 1989 as the "Original Soaker Hat". Used across a multitude of sports, agriculture, and leisure activities alike. This hat’s functionality and versatility is why people say that it’s the "best hat ever!".
Our premium custom Faux Suede allows the hat to be used in fresh water, salt water, and even chlorine! It won't lose shape or discolour. The chlorine actually helps to clean sweat bacteria out of the internal sweat band. Our fabric has the look and feel of Suede, but don't let it fool you, all our headwear use no animal products (Vegan friendly).
Featuring plaited banding, ventilation eyelets, nickel rust proof hardware, and soft elastic interior banding for a secure fit. Light-weight and durable with a 50+UPF Sun Protection rating.
How we wear it
- 50+ UPF Sun Protection
- Faux Suede (No animal products)
- Instant Chill! Soakable Fabric
- 6.5cm/2.6" Brim - 11.5cm/4.5" Crown
- Packs Flat - No Fold
Fit Guide
Fit Guide
| Size Guide | M | L | XL |
| CM | 53-56 | 57-60 | 61-63 |
| Inches | 21 - 217/8 | 221/4 - 231/2 | 237/8 - 245/8 |
| US Hat Size | 65/8 - 7 | 71/8 - 75/8 | 75/8 - 77/8 |
Care Guide
Care Guide
Adjust Crown Depth
Adjust Crown Depth
All our crowns are hand turned during their production. You can customize the height and depth quite easily.
Please click the link below for more information.
Increase/decrease crown depth.
Perforated vs. Solid
Perforated vs. Solid
The Solid crown is your traditional crown. The Perforated crown allows greater air flow, and allows it to be packed flat easier, with minimal creases.
You can pack either Bushie flat, but please don’t fold it as you could compromise the brim. Minor creases may appear, but they can be steamed out or once submerged.
Another option is to turn it upside down and pack clothing in the crown to save space.
Pack For Travel
Pack For Travel
You can pack Aussie Chiller Headwear flat, but please don’t fold it as you could compromise the brim.
Video tutorial below:
Shipping & Returns
Shipping & Returns
Where it's made
Where it's made
Our headwear is manufactured at our factory in Burleigh Heads, Queensland, Australia. We have been doing so since 1989.

Video
Instant Heat Relief
You can soak our headwear in cold water to provide relief during the harsh summer days. Aussie Chiller Bushie perforated hats offer excellent ventilation with many different colours and styles to choose from. Golfers everywhere are sure to find the right Aussie Chiller hat to keep them cool on the links.
Adjustable Fit
Grab the interior stretch band at the rear seam, as shown, and slide it on in this position for a dramatically tighter fit. Works well in heavy wind, or to reduce a medium to small.
Earth friendly
Stay stylish while supporting the planet! Our sustainable headwear is crafted from high-quality, Earth-friendly materials — 100% free of animal products. Whether you’re shielding from the sun or completing your outfit, this hat is designed for comfort, durability, and conscious living. Ethically made, responsibly sourced, and kind to all living beings —because looking good should never come at the planet’s expense.
People Are Asking
How do I know my size?
We strongly recommend each customer measures their head before purchasing their new hat to ensure they’re selecting the correct size.
Just like shoes and clothing sizes, everyone has a unique head shape and size, which is why we offer a range of sizing options. We also urge customers to pay close attention to size and fit description on our individual product pages to assist with their purchase.
Can I wet my hat?
All Aussie Chiller products are made to be wet. Don’t fret, wetting your new hat won’t cause water marks, mold, or that dreaded sour smell.
For more information please head over to our 'soak me' page.
How do I return an item?
For all details on return enquiries, please head over to our'returns policy'page.
How do I care for my hat?
When cared for correctly, our durable hats are designed to withstand the test of time.
The care guide underneath each product will provide tips on how to care for your new Aussie Chiller hat.
How long does shipping take?
We offer standard and express shipping options for all domestic and international orders.
Shipping times will vary depending on your location.
For further information on shipping, please head over to our 'shipping' page.
Where are they made?
All hats are made locally in Gold Coast, Australia.
Featured Reviews
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"Thank you I love my hat! Ordered my pearl Bushie Plus just before travelling to Sicily and with the swift delivery I got it in time for departure. I’m so satisfied with my hat that I will order also another modell when home again. Thank you for proving how online shopping really should be. I will recommend to anybody to go through with a purchase from Aussi Chiller."
Catrin S.
August 2025
Catrin S.
August 2025
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"The best hat I’ve ever owned! I travel a lot and was looking for a versatile packable hat for warmer weather. I explored the Aussie Chiller site and ordered the perforated Bushie based on the reviews. I’m so happy I did. I live in the northeast US and recently traveled to Key West Florida. The Bushie came out of my suitcase unscathed. Just popped it back in shape. I wore it all the time from the beach, pool, soaked it and it kept me cool in very warm weather. I’m a musician and wore it to perform. I received so many compliments. I’m going to order a solid Bushie plus for the cooler months. Thank you Aussie Chiller for a wonderful well made hat!"
John S.
September 2025
John S.
September 2025
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"Great!! So good I've got two! Comfortable, practical! Simply great"
Tom F.
December 2024
Tom F.
December 2024
Wear-All-Day Comfort
What makes Aussie Chiller different?
- Australian Made and Owned
- ‘Soak me’ fabric
- Durability and Longevity/Quality
- Cooling Technology
- UV Protection - UPF 50+
- Practical & long-lasting
- Comfort (lightweight/doesn’t overheat)
- Environmentally friendly (slow fashion)
Reviews
- OCOwen C.Verified BuyerI recommend this productRated 5 out of 5 stars1 hour agoWhere ever I lay my hat, that’s my home
Guys, I love my hat, the design, the quality, the fit and the style. A year and a half ago I did Route 66 in USA. Determined to come home with an authentic American cowboy hat, every one I came across ‘the genuine original American cowboy hat’ was made anywhere but America, so I didn’t buy. Now I’m proud to say (and wear) a truly authenticated Australian hat. Fair play to you guys, you make a truly amazing Aussie hat IN AUSTRALIA - I take my hat off to you (excuse the pun 😁)
Was this helpful? - JHJeff H.Verified BuyerI recommend this productRated 5 out of 5 stars1 hour agoGreat Hat
Researched hats for a while. I was looking for a hat to use while traveling. One that would be easily packable and didn't look like a bucket hat. Finally pulled the trigger after talking to someone wearing an Aussie Chiller. He liked the hats so much he owns 3 of them in different colors.
I haven't packed it yet but after seeing video reviews, I'm sure it will work perfectly.
I got the hat and am very pleased. The hat is well made and looks great.
Was this helpful? - WLWerner L.Verified BuyerI recommend this productRated 5 out of 5 stars2 hours agoBushie
My daugter loves it , she lives in Canada and saod the people working with her loves it.
Was this helpful? - CMCINDY M.Verified BuyerI recommend this productRated 5 out of 5 stars3 hours agoBushie
Very well made and quick service. They kept me informed of the process and progress and even shipped to the USA!
Was this helpful? - AMAlan M.Verified BuyerI recommend this productRated 5 out of 5 stars15 hours ago1st Bushie Purchase
I was a little hesitant but after reading all the 5star reviews I took the plunge, I ordered 3 different colours for family members, the fit is excellent and the product is superior quality, be sure to measure your head to get the right fit, cant wait to get out in the Irish sun and use it, delivery was surprisingly quick from Australia to Ireland, there was a small amount of customs to be paid €13 before delivery, very happy all round with our new Bushie
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The Bushie Plus
A new addition to our Aussie Chiller range. The Bushie Plus has fast become a customer favourite!